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high flow high shear rotorstator mixer combines with

high flow high shear rotorstator mixer combines with

High Flow, High Shear Rotor/Stator Mixer Combines with ...

The powders flow down into the high shear mixing head where they are subjected to shear between the rotor and the stator on the axial flow high shear homogenizer. Shear rates ranging from 15,000 to 30,000 reciprocal seconds are possible at the maximum 3600 RPM operating speed.

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High Shear Mixers - WMProcess

Magnetic mixers with high shear rotor/stator WMProcess Top Entry Shear Mixers provide high speed, and high shear vigorous mixing action. This style of mixer is used to dissolve difficult to wet out powders and gums into liquids, which require a shearing action to dissolve lumps, fish eyes, and break up clumps.

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Inline High Shear Mixers – Texas Process Technologies

High shear rotor/stator is significantly more efficiently than a traditional mixer. Sanitary Pumps and Blenders in one. QIM Inline High Shear mixer. Mini QDB Dry Blender. QDB heavy duty dry blender. more info. more info. more info. To find out which high shear mixer is best for your application, please fill out our high shear mixer application ...

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High Shear Mixer 100 Series - 10 HP For Sale from Ross Mixers

Overview. The Batch High Shear Mixer design consists of a single stage four-blade rotor that turns at high speed within a stationary stator. As the rotating blades pass each opening in the stator, they mechanically shear particles and droplets, and expel material at high velocity into the surrounding mix, creating intense hydraulic shear.

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Ultra-high shear mixing and deagglomeration - Mixers

In certain applications, formulations that previously required high pressure homogenization can now be successfully produced in an Ultra-High Shear Mixer. Series 700 Ultra-High Shear Mixers (UHSM's) Ross Series 700 Mixers are inline devices available in three ultra-high shear rotor/stator designs namely the X-Series, QuadSlot and MegaShear (see ...

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PreMax - Mixers

The PreMax* is a single stage rotor/stator generator specially contoured to generate high shear and vigorous flow in a batch mixing environment. The Delta rotor/stator of the PreMax is designed to produce an intense combination of mechanical and cavitational shear, which results in aggressive pigment deagglomeration.

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High Shear Mixers for Laboratory Mixers

High Shear Mixing - Don't Fall Victim to Common Misconceptions. Single Stage Rotor/Stator design. Available in either batch or inline, and in standard or sanitary designs to meet the exact needs of your process. NEW MODEL INTRODUCED -. Ross HSM-100LSK-I Laboratory Mixer. Ross HSM-100LCI-I Laboratory Mixer. Flow Pattern.

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Five choices for powder induction ... - High Shear Mixers

high-shear generator. The batch rotor/stator mixer pro-duces a much finer dispersion than the high-speed disperser. But as with all batch mixing systems,its efficiency is limited by the flow pattern created within the vessel. Batch turnovers are calculated theoretically and controlled only indirectly. The wetting-out process is slow, especially ...

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The Silverson way

The first name in high shear mixers How the Silverson works The advantages of Silverson’s high shear rotor/stator mixer over simple conventional stirrers or agitators stem from the multistage mixing/shearing action as materials are drawn through the specially designed Silverson workhead - the heart of every machine. Stage 1

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Five Tips for More Efficient Powder Dispersion

Top-entering Ultra-High Shear Mixers like the Ross PreMax with Delta Rotor/Stator (US Patent No. 6,000,840) combine high pumping capacity and shear intensity. Turning at tip speeds as high as 5,000 ft/min within a close tolerance stator, the Delta Rotor draws

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Solutions to Batch Mixing Issues - Chemical Engineering

Today’s inline rotor/stator mixers with integral powder induction capability are more ideal. These new generation high shear mixers no longer require the use of centrifugal pumps or eductors to create the suction for powder injection. These systems more tolerant to flow and viscosity , easier to operate and simpler to maintain.

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Homogenizer or Overhead Stirrer? - Caframo Lab Solutions

Also called a rotor-stator homogenizer or homogenizer, the most recognizable batch rotor-stator design is the toothed or slotted version. The high-speed spinning rotor has a close tolerance within the stationary stator tube, resulting in both mechanical and fluid force high shear. Top speed settings can be 30,000 rpm and higher.

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Characterisation of Flow Pattern in a Rotor Stator High ...

Characterisation of Flow in a Rotor Stator High Shear Mixer 5 2.2. Mass and energy balances from LDA data The mass and energy balances around the mixing head are set in a control volume shown in Figure 4. Boundary 1 is a horizontal circle, located 4 mm below the stator

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Ross High Shear Mixers: Ross High Shear Mixers are used ...

The high tip speeds and complex turbulent mixing patterns generated within the rotor/stator assembly of an ultra-high shear mixer enable it to produce fine emulsions and dispersions. The benefit of preparing a higher quality pre-mix lies in the reduction of passes through the high pressure homogenizer, an inherently low-throughput device.

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Ross High Shear Mixers: Ross High Shear Mixer homogenizers ...

High Shear Mixers. Ross is the leading manufacturer of high shear rotor-stator mixer homogenizers and high-speed dispersion equipment for the adhesives, chemical, cosmetic, food pharmaceutical and plastics industries. Our designs are ideal for emulsification, homogenization, particle size

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Industrial High Shear Inline Mixers - EnSight Solutions

The Bematek Industrial LK dynamic mixer will significantly reduce your mixing time and increase mixing, emulsifying, and dispersing quality in a single pass. Industrial High Shear Inline Mixers feature Shear Zone Management™, allowing for fine-tuning of mixing intensity. Multiple high-shear-action zones can be configured to control the mixing ...

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High Shear Mixers: High Shear Mixers for Process Applications

The MegaShear is the ultimate in high shear mixing. Solids particle size reduction and sub-micron particles are common applications. X-Series Production Model. Ultra High Shear emulsification and emulsification are common applications for this rugged high tip speed design. (up to 18,000 fpm) X-Series Lab Model.

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High Shear Mixer: What Is It? How Does It Work? Types Of

High shear mixers can be seen from all industries requiring ingredients to be combined. Below are applications of high shear mixers. Food Manufacturing. There is a wide range of high shear mixer applications under this category. High shear mixers used in the food industry can create emulsions, suspensions, powders, and granules.

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Rotor Stator Mixer Design Shifts Into High Gear A new high ...

forward. But in operation, it is a hybrid − the first to combine: • High flow rates: up to 500 gpm without an auxiliary pump • high tip speeds: over 11,000 fpm • Ultra-high shear: comparable to that of an X-Series High Shear Mixer The combination of high flow and high shear is an important improvement over

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High Shear Mixers - WMProcess

Magnetic mixers with high shear rotor/stator WMProcess Top Entry Shear Mixers provide high speed, and high shear vigorous mixing action. This style of mixer is used to dissolve difficult to wet out powders and gums into liquids, which require a shearing

get price

Inline High Shear Mixers – Texas Process Technologies

High shear rotor/stator is significantly more efficiently than a traditional mixer. Sanitary Pumps and Blenders in one. QIM Inline High Shear mixer. Mini QDB Dry Blender. QDB heavy duty dry blender. more info. more info. more info. To find out which high shear mixer is best for your application, please fill out our high shear mixer application ...

get price

Rotor Stator Mixer Design Shifts Into High Gear A new high ...

forward. But in operation, it is a hybrid − the first to combine: • High flow rates: up to 500 gpm without an auxiliary pump • high tip speeds: over 11,000 fpm • Ultra-high shear: comparable to that of an X-Series High Shear Mixer The combination of high flow and high shear is an important improvement over

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High Shear Mixing and Single-Pass Emulsification - Mixers

High shear rotor/stator mixers are commonly used in the production of emulsions. The conventional rotor/stator mixer achieves its high shear characteristics through the interaction between a rotor running at tip speeds in the range of 3,000 - 4,000 ft/minute and a fixed stator featuring vertical slots, round holes or a fine screen.

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High Shear Mixer 100 Series - 10 HP For Sale from Ross Mixers

Overview. The Batch High Shear Mixer design consists of a single stage four-blade rotor that turns at high speed within a stationary stator. As the rotating blades pass each opening in the stator, they mechanically shear particles and droplets, and expel material at high velocity into the surrounding mix, creating intense hydraulic shear.

get price

Industrial High Shear Inline Mixers - EnSight Solutions

The Bematek Industrial LK dynamic mixer will significantly reduce your mixing time and increase mixing, emulsifying, and dispersing quality in a single pass. Industrial High Shear Inline Mixers feature Shear Zone Management™, allowing for fine-tuning of mixing intensity. Multiple high-shear-action zones can be configured to control the mixing ...

get price

High Shear Mixer: What Is It? How Does It Work? Types Of

High shear mixers can be seen from all industries requiring ingredients to be combined. Below are applications of high shear mixers. Food Manufacturing. There is a wide range of high shear mixer applications under this category. High shear mixers used in the food industry can create emulsions, suspensions, powders, and granules.

get price

High Shear Mixers for Laboratory Mixers

High Shear Mixing - Don't Fall Victim to Common Misconceptions. Single Stage Rotor/Stator design. Available in either batch or inline, and in standard or sanitary designs to meet the exact needs of your process. NEW MODEL INTRODUCED -. Ross HSM-100LSK-I Laboratory Mixer. Ross HSM-100LCI-I Laboratory Mixer. Flow Pattern.

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High Shear Mixers or Homogenizers: When Why Blog ...

Jul 27, 2021  High shear mixers and dispersers are frequently used in a variety of industries, including the chemical, cosmetic, pharmaceutical, and food industries. Here at Hockmeyer, we offer varying degrees of high shear mixers, which are a popular choice for businesses requiring liquid mixers or laboratory mixers and employ a “flow-driven” process to ...

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High Shear Impellers Order High Shear ... - Mixer Direct

Ultra Shear Dispersion Blade, 20in Dia, 5/8in CH. USB200062 $245. Ultra Shear Dispersion Blades rotate at high RPMs to facilitate the quick impartation of solids at a fine grind. The liquid contacts the blade and moves outward to to flow over the teeth breaking the

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Homogenizer or Overhead Stirrer? - Caframo Lab Solutions

Also called a rotor-stator homogenizer or homogenizer, the most recognizable batch rotor-stator design is the toothed or slotted version. The high-speed spinning rotor has a close tolerance within the stationary stator tube, resulting in both mechanical and fluid force high shear. Top speed settings can be 30,000 rpm and higher.

get price

TECHNOLOGY BRIEF: New technologies for ... - High Shear

MegaShear Inline Ultra-High Shear Mixers. Operating up to 11,000 ft/min, these high-throughput, low-maintenance machines deliver better mixing compared to conventional rotor/stator mixers and colloid mills. The combination of high tip speeds and complex turbulent mixing patterns within the rotor/stator

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Flow studies in an in-line Silverson 150/250 high shear ...

Apr 01, 2018  Highlights. Flow patterns inside the Silverson 150/250 high shear mixer were determined. The effects of external pump flow rate and rotor speed on the overall flow pattern inside the mixing head were established. The effects of partially closing the outlet valve on the overall flow pattern inside the mixing head were identified.

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US6241472B1 - High shear rotors and stators for mixers and ...

A rotor-stator assembly includes a rotor and a stator, each of which includes at least one surface having a plurality of grooves defining a plurality of ridges and valleys. The grooves are located so that material in the rotor grooves is caused to collide with material in the stator grooves or vice versa. Ideally, the grooves have a curved cross section so that material is caused to spin in ...

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